Plant manufacture of concrete structures affords many advantages to the project owner, design engineer, contractor, and construction inspector, including the following:
 
 
  • controlled fabrication of reinforcement cages and forms, resulting in high levels of dimensional accuracy
 
  • extensive documentation of quality control,
 
  • cost-effective fabrication practices are available in an efficient manufacturing plant environment,
 
  • avoidance of costly weather-risk associated with field-cast material, and
 
  • expedited installation, with product ready for immediate backfill and/or use.
 
 

 

  Box Culvert Solutions: Whether you need to place storm water runoff in an underground conduit, or provide a passage for golf carts under a highway, precast box culvert may provide a cost-effective solution. PEM produces box culvert in sizes ranging from 4’ x 3’ to 16’ x 12’ of unlimited length. Multiple tandem cells may be installed to accommodate greater volume requirements. We have built structures with design fill depths as deep as 85’.
 
  Communication Solutions: The growing demand for placement of utilities underground, coupled with increased security concerns, prompts an increased need for telecommunications vaults and manholes into which cable can be pulled and spliced. Often these structures are placed in roadways and must withstand highway traffic design loadings. Precast concrete structures are ideal for this application because they can be installed and backfilled immediately, resulting in minimum inconvenience to the traveling public.
 
Electrical Solutions: As with telecommunications cabling, there is growing demand that electrical cabling be placed underground, often in roadways or other areas subject to vehicular wheel loadings. PEM has developed a broad range of cost-effective standard sized electric power manholes to accommodate the needs of utilities and utility contractors. We can also produce structures of unique geometry and/or size to efficiently accommodate special applications. Additionally, PEM produces a wide range of switch gear and transformer bases for above-ground application.
 
  Potable Water Utility Solutions: Precast structures afford a cost-effective solution to the need to place metering equipment and back-flow prevention equipment within a load-bearing underground enclosure. As with electric and telecommunications manholes, backfill can commence immediately after setting of the structure, and mechanical hookup is not delayed. The costly risk of weather delay is largely removed by the use of precast rather than field-poured construction.
 
  Specialty Casting Solutions: Structural precast concrete elements are highly versatile. Their use is often only constrained by the ability to form the intended geometry, move the weight by truck, or lift the piece into place at the job site. Over the years PEM has built precast concrete structures for many unusual applications, including special missile launch-tube caps to seal 154 ICBM missile silos around Whiteman Air Force Base in connection with the Strategic Arms Limitation Agreement. If you have an application for a special structural concrete element, PEM may be able to propose a solution.
 
  Storm Water Drainage Solutions: Efficiently produced, high quality inlets and manholes are an essential component to any successful road or highway development project. PEM has built storm drainage structures for many MoDOT and KDOT projects, as well as municipal and private projects. Our production facility is equipped to build these structures in a highly efficient manner.
 
  Waste Water Treatment Solutions: The application of precast structures to municipal waste water treatment plant construction can significantly expedite the project and save considerable cost for both the contractor and the owner. PEM, with its specialty casting and heavy-lifting capabilities, has built many structures for treatment plant applications with important savings to the municipality. Design engineers are encouraged to consult PEM during the project design phase to optimize the benefit of precast applications.
 
 

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